Automated sliding gate

An old sliding gate got upgraded with electric motors.

An old sliding gate got upgraded with electric motors.
This particular sliding gate is very heavy and gets opened and closed quite frequently, thus automating it certainly made life a bit easier.

Update

After 7 years of operation, this project has been reworked with a new control PCB and VFD motor control to add new features and improve performance. Check out the updated version: Automated Sliding Gate V2.
The following describes the first version of this project…

Specification

  • Power supply: 230 V AC
  • Control Interfaces:
    • Buttons on gate
    • Buttons on control box
    • Remote control (radio transmitter)
    • Web interface

Future Features

Note: This post describes an earlier version of the project. The strikethrough features (and more) were fully implemented in reworked version Automated Sliding Gate V2.

  • Track gate position using encoders
  • Better motor control (VFD)
  • Locking mechanism to mechanically lock the gates
  • Light barrier for better safety

Components

Mechanical

  • 2x 3d-printed gear
  • 2x Toothed rack
  • 4x Custom end position damper
  • 2x Custom guide roller

Motor

  • Power: 0.3 kW
  • Voltage: 400 V
  • Frequency: 50 Hz
  • Type: Three phase asynchronous motor
  • Connection: Connected with capacitor for single-phase operation

image 3~ motor with 3d-printed gear attached + Capacitor for operation on a single phase

Control

  • Custom pcb with ESP-32 microcontroller
  • 12 V relays for controlling the motors
  • Sensors:
    • Limit roller switches
    • Photoelectric barrier
  • Radio receiver (for remote control)

image Custom pcb used for controlling the system

schema heating system
Basic schema of the system with the used sensors.

Videos

First open

2018.02.06

First close

2018.02.06

Gallery