An old sliding gate got upgraded with electric motors.
This particular sliding gate is very heavy and gets opened and closed quite frequently, thus automating it certainly made life a bit easier.
Update
After 7 years of operation, this project has been reworked with a new control PCB and VFD motor control to add new features and improve performance. Check out the updated version: Automated Sliding Gate V2.
The following describes the first version of this project…
Specification
- Power supply: 230 V AC
- Control Interfaces:
- Buttons on gate
- Buttons on control box
- Remote control (radio transmitter)
- Web interface
Future Features
Note: This post describes an earlier version of the project. The strikethrough features (and more) were fully implemented in reworked version Automated Sliding Gate V2.
Track gate position using encodersBetter motor control (VFD)Locking mechanism to mechanically lock the gatesLight barrier for better safety
Components
Mechanical
- 2x 3d-printed gear
- 2x Toothed rack
- 4x Custom end position damper
- 2x Custom guide roller
Motor
- Power: 0.3 kW
- Voltage: 400 V
- Frequency: 50 Hz
- Type: Three phase asynchronous motor
- Connection: Connected with capacitor for single-phase operation
3~ motor with 3d-printed gear attached + Capacitor for operation on a single phase
Control
- Custom pcb with ESP-32 microcontroller
- 12 V relays for controlling the motors
- Sensors:
- Limit roller switches
- Photoelectric barrier
- Radio receiver (for remote control)
Custom pcb used for controlling the system
Basic schema of the system with the used sensors.
Videos
First open
2018.02.06
First close
2018.02.06