A custom built system that drills multiple holes into aluminium profile.
Those particular angle rods are being produced in large quantities and used as mounting material for solar panels.
Details
- Power supply: 230 V 3000 W
- Compressed air supply: 4-10 bar
- Features:
- Minimum quantity lubrication for drills
- 2-hand operation (for safety)
- Maintenance free bushings
- Extendable (more drills possible)
- Universal (adjustable for other parts)
Rear side of the machine
Components
Mechanical
- Frame: “Item” Aluminium profile
- Guides:
- 2x 28 mm Steel rods
- 4x 25x28x25 mm Teflon bushings
- 2x 3d-printed adapter
- Mounting material:
- 3d-printed brackets
- Various custom angle-iron parts
- 2x Adjustable damper
Right guide assembly
Pneumatic
- Actuators:
- 2x Pneumatic cylinder ETMAL25x100 (move portal)
- 2x Single acting cylinder (clamp part)
- 3x minimum quantity lubrication component
- Valves:
- 1x 5/2 way valve (lifting cylinders)
- 2x 3/2 way valve (clamping cylinders, lubrication)
- 1x pressure regulating valve (4 bar)
- 4x throttle valve
- Various fittings
Pneumatic system
Control
- 1x Control relay (save state ‘clamped’)
- 1x Power relay (drills)
- 1x Time delay relay (lubrication)
- 1x Limit switch (top position)
- 1x toggle switch (automatic / manual lubrication)
- 2x Push button (2 - hand operation)
- 3x LED signal lamp
- 1x Power supply DC 24V 3A
Control box
Videos
First test
2021.11.15
Dry run
2022.01.13
Drilling action
2022.01.13
Gallery
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